Operational Capabilities
Engineering Excellence Across Every Discipline
From modular conveying to AI-driven smart factories, our operational areas cover every aspect of modern production line automation.
Modular Conveying Solutions
We design and deploy modular conveyor systems using world-class components from FlexLink, Intralox, Habasit, and Rexnord. These systems are engineered for quick installation, easy reconfiguration, and minimal maintenance.
- FlexLink multi-flex chain conveyors for production logistics
- Intralox modular plastic belting for food and beverage
- Habasit fabric and plastic modular belts
- Rexnord tabletop chains and components
- Clean-room compatible configurations available
Roller, Vacuum & Washdown Conveyors
Specialized conveyor types engineered for specific environments and product requirements. From gravity rollers to powered vacuum conveyors and IP69K-rated washdown systems, we build for your exact application.
- Powered and gravity roller conveyors
- Vacuum conveyors for lightweight or porous materials
- Washdown-rated systems for dairy and food environments
- Stainless steel construction for hygienic applications
- Custom widths, speeds, and incline angles
PLC Controls & Software
Our controls engineering team programs and integrates PLC systems from all major manufacturers. From simple conveyor logic to complex multi-axis motion control and SCADA supervision, we deliver reliable, maintainable software.
- Allen-Bradley (Rockwell) ControlLogix & CompactLogix
- Mitsubishi MELSEC iQ-R and iQ-F series
- Siemens S7-1500 and TIA Portal
- Schneider Electric Modicon M340 & M580
- SCADA, HMI, and PC-based control systems
- Vision systems integration for quality inspection
Pick & Place Gantry Systems
Multi-axis gantry solutions for automotive, food, pharma, and personal care applications. Our gantry systems deliver high-speed, precise product handling with customized end-of-arm tooling.
- 2-axis and 3-axis cartesian gantry configurations
- Servo-driven for speed and accuracy
- Custom end-effectors for diverse product shapes
- Suitable for automotive, foods, pharma, personal care
- Integrated safety systems (light curtains, interlocks)
Robotization & Process Automation
We integrate industrial and collaborative robots from Fanuc and Universal Robots into production lines for palletizing, pick-and-place, machine tending, and process automation applications.
- Fanuc CRX collaborative robots
- Universal Robots UR10e and UR16e
- Robotic palletizing with lightweight EOAT
- Machine tending and material handling
- Safety-rated collaborative operation zones
IIoT, Digitization & AI-Driven Smart Factories
Transform your production floor with Industrial IoT connectivity, real-time data analytics, and AI-powered predictive maintenance. We build the digital layer that turns machines into intelligent, connected assets.
- Sensor integration and edge computing
- Real-time OEE dashboards and analytics
- AI/ML-based predictive maintenance
- Cloud and on-premise data platforms
- Digital twin prototyping
RFID-Controlled Pallet Conveyors
RFID-based pallet applications for crankshaft assembly and other automotive part handling. Each pallet is tracked, routed, and verified at every station — ensuring zero mix-ups and complete traceability.
- RFID tag reading and writing at every station
- Automatic routing and diversion
- Assembly line sequencing and verification
- Integration with MES and ERP systems
- Scalable architecture for line expansion
Friction Feeders with OCR/OCV
Friction feeder systems for character printing and OCV/OCR verification on empty cartons and bags. Ensures every package carries the correct batch, date, and barcode information before filling.
- High-speed friction feeding for cartons and bags
- Integrated inkjet or laser marking
- OCR (Optical Character Recognition) verification
- OCV (Optical Character Verification) for print quality
- Reject mechanism for non-conforming items
Packaging Machines
Complete secondary and tertiary packaging solutions: cartoners, case packers, and palletizers. As authorized Mpac Langen partners, we deliver precision packaging machinery integrated into your production line.
- Horizontal and vertical cartoners
- Wrap-around and RSC case packers
- Robotic and conventional palletizers
- End-of-line stretch wrapping and strapping
- Changeover-friendly design for multi-SKU operations
Technical Consultancy for Secondary & Tertiary Packaging
Expert engineering consultancy to optimize your packaging operations. We assess your current lines, identify bottlenecks, and design upgrades that increase throughput while reducing waste and downtime.
- Production line audits and capacity analysis
- Packaging line layout optimization
- Technology selection and vendor-neutral advice
- ROI analysis and business case development
- Compliance guidance (FDA, GMP, FSSAI)
Ready to Automate Your Production Line?
Tell us about your project and our engineering team will design a solution tailored to your requirements.
Request a Quote